MINERAL PROCESSING
Mineral Processing Laboratory
Kian Madan Pars (KMP) Company Mineral Processing laboratory, relying on its extensive experience and complete laboratory equipment and continuous and close communication with microscopic and chemical Lab. that located in the KMP company, Carry out all Study and Test in this scale in high accuracy and in the least possible time.
Mineral Processing laboratory services including:
- Crushing, milling and determination of related parameters;
- Determination of Bond ball mill index and Bond Crushability index;
- Flotation test by mechanical cell;
- Magnetic separation test by high and low intensity (wet and dry);
- Gravity separation test by Heavy Liquid, Heavy Media and Falcon concentrator;
- Leaching tests (Vat, Agitation, Column) in different condition;
- Close Cycle Testworks
- Preliminary Design and Sizing of Equipment
- Full Scale Lab and Pilot Plant Study
- Circuit Modelling and Simulations
KMP Company is the only Mining and Mineral Processing Engineering Company which is equipped with Mineral Processing Testworks Facilities including Bench and Pilot Scale in Iran.
Kian Mine Pars Company laboratory are experiences in Copper, Molybdenum, Iron, Lead, Zinc, Gold, Silver, Silica, Celestine, Feldspar, Manganese, Coal, Coke, Graphite, Gilsonite and etc.
Mineral Processing Pilot Plant
Kian Madan Pars (KMP) Company Mineral Processing Pilot Plant, has been constructed based on different requirement for pilot Test and Mineral Processing Plant Design.
KMP Pilot Plant has different units of Crushing, Grinding, Regrinding, Particle Size separation, Magnetic separation, Gravity separation and Flotation circuit can be perform basic and detailed studies required for Mineral Processing Plant Design.
Some properties of this unit are as following:
- Flotation of all minerals up to 9 stages of cleaner
- Flotation tests from 150 to 1000 kg/h
- Flotation tests in pH conditions from 2 to 12
- Wet and dry Magnetic tests in various Particle Size
- Magnetic tests at different current intensities
- Gravity tests by Falcon to 1000 kg/h
- Re-grinding Mill to 20 micron
Our team of metallurgists and processing engineers has hands-on experience from a wide range of operational environments with specializations in comminution (crushing and grinding), complex flotation problems, and mine-to-mill optimization.
- Definition of plant design parameters
- Circuit and mine-to-mill interface evaluation and optimization
- Process modelling
- Expansion studies
- Capital and operating cost estimation
- Cost-benefit analyses
- Equipment selection and sizing
- Metal accounting audits
Our specialists determine the most efficient and economical processing flowsheet by modelling grinding and separation procedures. Specifically, we determine the optimal grind size and forecast throughput, final concentrate grade, and recovery. This enables us to design new flowsheets as well as improve existing ones. We also integrate geometallurgical relationships in resource block models to aid mine scheduling and other decision-making processes.
- Geometallurgical program design and coordination
- Ore sample selection
- Development of direct or proxy methods for metallurgical forecasting
- Development of grinding and separation testwork protocols
- Metallurgical model development
Mineral Processing Industrial Unit
For perform testwork in larger capacity and also more detailed design of Mineral Processing Plant, KMP Industrial unit is equipped and constructed.
The most important services of the industrial unit can be mentioned as follows:
- Flotation tests from 3 to 20 t/h
- Flotation tests by mechanical cells, columns and Kian Cell.
- Gravity tests by Jig and Vibrating Table to 20 t/h
Mineral Processing Pilot Plant and Industrial Unit services including:
- Crushing, milling, Determination of Specific energy and other Crushing and Grinding index
- Flotation, Magnetic, Gravity test
- Scouting Testworks
- Design and Sizing of Equipment
- Full Scale Pilot to Industrial Plant Study
- Circuit Modelling and Simulations
- Flow sheet design for all area of Mineral processing plant
Kian Mine Pars Company pilot Plant and Industrial unit are experiences in Copper, Iron, Lead, Zinc, Feldspar and etc.
Increase efficiency and returns through cost-effective flowsheets for processing from crusher to concentrator.
- Design and evaluation of flowsheets for variable ore feed quality
- Metallurgical testwork program design and management
- Data review, interpretation, and reporting
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Trusted Partners
For many years, K.M.P. has had successful cooperation with many great partners and customers.
